Metal Stamping Services
Discover the power of precision with Frigate’s metal stamping services. From machinery components to operational essentials, our expert team delivers quality results swiftly and affordably. Experience the efficiency of sheet metal shaping with Frigate.
What We Do
Our Metal Stamping Offerings
We create complex, high-quality parts from a variety of materials with our precision metal stamping skills, utilizing state-of-the-art tools and techniques to guarantee superior quality.
Progressive Die-Stamping
Experience high-speed, cost-effective production of intricate parts with Frigate’s progressive die stamping. Our advanced technique utilizes a series of stations to perform various operations on sheet metal or sheets as they feed through the press. From bending to punching and forming, all processes are seamlessly integrated into a single sequence, ensuring consistent quality and minimizing production time.
Deep Draw Stamping
With Frigate’s deep draw stamping process, you can achieve complex shapes and deep pockets. Perfect for parts requiring intricate forms, this technique utilizes a punch and die to draw sheet metal into the desired shape progressively. With minimized material waste and efficient production, deep draw stamping is ideal for automotive and aerospace applications, providing superior quality and durability.
Fourslide Stamping
Unlock unparalleled flexibility and efficiency with Frigate’s four-slide stamping capabilities. Our process employs four separate slides to form metal simultaneously, reducing production time compared to traditional methods. Ideal for medium to high-volume production runs, four-slide stamping caters to the appliance, construction, and furniture industries, delivering precision and reliability for your parts.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Advance expertise with exceptional delivery
Progressive Stamping Excellence at Frigate
Frigate proudly offers stamping services with complex parts from certified vendors, specializing in Progressive dies. These dies are adeptly fed from a steel coil, starting with a coil reel for unwinding, followed by a straightener to level the coil, and then into a feeder, which advances the material vendors’ parts into the press and die at a predetermined feed length. The number of stations in the die can be determined depending on the part’s complexity.
Our stamping process involves placing flat sheet metal in either blank or coil form into a stamping press, where a tool and die surface form the metal into a net shape. This comprehensive process includes various sheet-metal forming manufacturing techniques, such as punching using a machine or stamping press, blanking, embossing, bending, flanging, and coining.
Our Business Verticals
Agricultural
Aerospace
Electronics
Automotive
Home Appliances
Lighting
Healthcare
Defense
Metal Stamping Materials
Frigate offers a variety of materials for both standard and custom metal stampings,
Steel
Popular options include CRS steel like 1008, 1010, or 1018, known for its cold forming capabilities.
Stainless Steel
Choices like 301, 304, and 316/316L offer varying degrees of tensile strength and corrosion resistance, with 316/316L providing the highest corrosion resistance.
Copper
Options include C110, prized for its conductivity and ease of forming.
Brass
Frigate provides brass alloys such as 230 (85/15) and 260 (70/30), known for their high formability and corrosion resistance, also referred to as red brass and yellow brass, respectively.
Metal Stamping Production Volumes
At Frigate, we cater to various metal stamping production needs,
Low Volume
Ideal for up to 100,000 units, bridging prototypes and mass production, testing market viability, and accommodating customization.
Medium Volume
Ranging from 100,000 to 1 million units, offering flexibility, lower per-part costs, and reduced up-front tooling expenses.
High Volume
For orders exceeding 1 million parts, ensuring exceptional cost-effectiveness and efficient manufacturing solutions.
Short Run
Designed for low volume runs with limited tool revisions, minimizing costs and ideal for less flexible projects or market entries.
Long Run
Involving more intricate runs with variable factors, ensuring consistent quality, low per-unit costs, and high throughput rates for large-scale production.
Tight Tolerances and Quality Assurance
Tolerance Optimization
Our suppliers refine tool and die designs to meet tolerance requirements, ensuring precise results. Tighter tolerances increase complexity and cost.
Quality Assurance
Regular checks verify output adherence to specifications, supported by a Total Productive Maintenance (TPM) program for quality and consistency. Stamping tools undergo wear detection, and measurements with check-fixtures or check-gauges are standard for long-run stamping lines.
Frigate Approach
Why Select Frigate for Stamping Metal?
With the variety of options, you can tailor your metal stamping order to your requirements. Our diverse range of materials, coatings, tolerances, and certifications guarantees that your requirements are satisfied.
What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
What is the purpose of progressive die metal stampings?
It’s a metal-forming technique utilized to craft intricate parts for diverse industries, consolidating multiple processing steps into a single operation. The benefits include enhanced speed and precision in production.
Which industries gain from using metal stampings?
Numerous industries, including the automotive, manufacturing, construction, aerospace, electronics, medical, and more, use metal stampings.
What benefits may deep-drawn metal stampings offer?
It is a cost-effective method of creating a variety of components in a range of sizes, shapes, levels of complexity, and accuracy. The fact that deep-drawn car parts are manufactured with a complete wall surrounding the full diameter without any seams is one of its main advantages.
What's the difference between precision metal stampings and fine blanking?
While fine blanking suppresses the ripping of sheet metal material during the blanking process, general stamping regulates the tearing of the material during the blanking process
How do you pick a suitable method?
Frigate’s industry expertise and AI-enabled platform, which can analyze design complexity, will assist you in selecting the best course of action.
Manufacturing Capacity
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Non-ferrous casting
Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Forging
Capacity: 20,000 Tons per Annum
Range of weight: 300 KG to 1 Ton
Hammering: 5 Ton
Range of weight: 0.2 KG to 200 KGS
Hammering: 1600 Ton Hydraulic press
Ring size: 350 MM OD to 3000 MM OD
Range of weight: 15 KGS to 3200 KGS
Materials
Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.
Machining
Materials
Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.
Plastics
1250 X 1250 MM
Within 10 microns
Materials
Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.
Rubber
Materials
Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.
Sheet Metal Fabrication
Sheet Thickness
Materials
Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.
We'd love to Manufacture for you!
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
