Heavy Engineering Services
From intricate structures in the Metals & Minerals industry to high-capacity equipment for Power Plants, Frigate Engineering is your one-stop shop for heavy engineering expertise.
What We Do
Our Heavy Engineering Offerings
From concept to completion, Frigate Engineering provides a comprehensive suite of services to streamline and elevate your B2B heavy engineering projects.
Steel Structures
From complex industrial buildings to robust support frames, we can design, fabricate, and erect steel structures of all sizes and specifications. We utilize advanced welding techniques and rigorous quality control procedures to ensure exceptional strength and longevity.
PEB Structures
Benefit from our expertise in PEB structures. We offer a cost-effective and time-efficient solution for your industrial building needs. We deliver prefabricated components that ensure a fast and smooth on-site assembly process.
Heat Exchangers
Our team boasts extensive experience in fabricating heat exchangers. We adhere to strict industry standards and utilize high-quality materials to maximize thermal transfer efficiency. We offer custom solutions tailored to your specific project requirements.
Fabricated Structures
We handle a wide range of fabricated structures, including pressure vessels, tanks, silos, and more. Our team leverages cutting-edge techniques and adheres to stringent codes and regulations to deliver reliable, durable solutions.
Pipe Rack Systems
Frigate Engineering is your one-stop shop for pipe rack structures. We fabricate, and install robust support systems for your industrial piping needs, ensuring optimal safety and functionality.
General Fabrication
Our skilled workforce tackles any general fabrication challenge you may have. From complex to intricate metal components, we deliver high-quality results that meet your specifications.
Get Your Quote Now
- Instant Quotation
- On-Time Delivery
- Affordable Cost
Advanced expertise with exceptional delivery
Cost Optimization Through Value Engineering
Material Selection Optimization from Our engineers recommend materials that balance performance requirements with cost-effectiveness. We consider factors like material properties, fabrication complexities, and long-term maintenance needs.
Just-in-Time Inventory Management for streamlined inventory management practices minimize upfront material costs and optimize production flow, reducing storage requirements and carrying costs.
Our Business Verticals
Infrastructure
Cement
Steel
Mining
New Energy
Oil & Gas
Chemical Processing
Marine
Streamlined Workflows for Faster Project Completion
Concurrent Engineering
We integrate design and fabrication processes, allowing for early identification and mitigation of potential manufacturability challenges. This minimizes rework and streamlines project timelines.
Design for Manufacturability (DFM) Expertise
Our engineers collaborate with your design team to ensure designs translate seamlessly into efficient and cost-effective fabrication processes.
Advanced Planning & Scheduling
We leverage Our own project management portal and techniques to ensure efficient resource allocation, on-time material procurement, and adherence to critical milestones.
Precision Fabrication for Unmatched Quality
Certified Welding Procedures
Our welders are qualified under industry-recognized standards ( AWS) employing certified procedures for various material combinations and thicknesses. This ensures exceptional weld quality and structural integrity.
Advanced Inspection Techniques
We utilize CMMs, ultrasonic testing, and other non-destructive testing (NDT) methods to verify dimensional accuracy, material properties, and weld integrity. This guarantees parts meet your exact specifications and comply with industry standards.
Finite Element Analysis (FEA)
Our in-house FEA capabilities allow us to optimize designs for strength, weight, and performance. This minimizes the risk of design flaws and ensures structures can withstand intended loads and operating conditions.
Comprehensive Non-Destructive Testing Guarantees Reliability
We employ a comprehensive suite of Non-Destructive Testing (NDT) methods to ensure every product’s structural integrity and functionality and as per customer requirement.
- Liquid Penetrant TestingÂ
- Magnetic Particle Testing (Production/Yoke method)Â
- Ultrasonic TestingÂ
- Stress RelievingÂ
- Radiographic TestingÂ
- Radiographic Film ReviewÂ
- Leak TestingÂ
- Optical Level InspectionÂ
- Blasting Surface Finish CheckÂ
- Painting DFT CheckÂ
Frigate Approach
Optimize Costs, Expedite Projects, Maintain Quality
Frigate leverages lean manufacturing to optimize your heavy engineering projects, Â
- Reduced Costs –Â Streamlined processes minimize waste for cost-effective fabrication.Â
- Faster Delivery –Â Our efficient approach ensures projects meet deadlines.Â
- Unwavering Quality –Â We prioritize quality, guaranteeing reliable results.Â
Â
What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
How do different cutting methods apply to different types of metal?
Different cutting techniques offer different benefits depending on the metal being processed. Cutting plate and sheet metal was traditionally done with oxyacetylene and plasma. However, introducing laser technology, which offers sharper and cleaner cuts, has completely changed the sector. Further possibilities have been opened up by optic-fiber laser-cutting equipment, which provides superior results, more flexibility, and faster metal-cutting times.Â
What type of laser cutting works best with aluminum?
As a highly reflective material, aluminum is not resistant to high temperatures. So, the laser of choice would be a CO2 laser at a slower cutting speed.Â
What other processes do you offer?
Frigate offers a range of cutting-edge processes, including CNC gas/plasma cutting, water jet cutting, and hot rolling. Additionally, we provide high capacity forming press services to meet diverse manufacturing needs.Â
How do you ensure quality and precision in heavy engineering processes?
At Frigate, we use strict quality control procedures, state-of-the-art equipment, a highly qualified team, and adherence to industry standards and best practices to guarantee quality and accuracy in heavy engineering operations.Â
Manufacturing Capacity
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Non-ferrous casting
Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Forging
Capacity: 20,000 Tons per Annum
Range of weight: 300 KG to 1 Ton
Hammering: 5 Ton
Range of weight: 0.2 KG to 200 KGS
Hammering: 1600 Ton Hydraulic press
Ring size: 350 MM OD to 3000 MM OD
Range of weight: 15 KGS to 3200 KGS
Materials
Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.
Machining
Materials
Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.
Plastics
1250 X 1250 MM
Within 10 microns
Materials
Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.
Rubber
Materials
Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.
Sheet Metal Fabrication
Sheet Thickness
Materials
Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.
We'd love to Manufacture for you!
Submit the form below and our representative will be in touch shortly.
LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
